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Pricing guide for embroidery shops

How to price an embroidered hat

Most underpricing comes from a cost that leaves something out: the packaging, the minutes, the hats that did not come out right. Here is the formula, then one real example worked from start to finish: embroidered trucker cap, which costs $22.85 per hat and sells at $45.69.

Updated . Example prices checked on supplier sites the same month.

The formula

  • Cost per hat = (materials + packaging + labour + embroidery machine time) / hats made
  • Price = cost per hat / (1 - margin)

Margin is the share of the price you keep. A 50% margin means the price is twice the cost. A 60% margin means 2.5 times.

A worked example: embroidered trucker cap

Small embroidery shops often run orders of 12 to 48 pieces. This example stitches a 3 color, 8,000 stitch logo on 24 trucker caps, about 15 minutes each on a single head machine.

Cost of Embroidered trucker cap, 24 hats
MaterialUsedCost
Polyester embroidery thread cone$9.99 for 5,029 m960 m$1.91
Cap tearaway backing roll$62.69 for 5,400 in144 in$1.67
Prewound bobbin$26.43 for 144 pieces3$0.55
Embroidery needle$19.50 for 100 pieces1$0.20
Trucker cap blank$13.50 for 1 piece24$324.00
Labour: 2 h at $20.00/hr$40.00
Time on the embroidery machine: 6 h at $30.00/hr$180.00
Total for 24 hats$548.32
Cost per hat$22.85
Where the example prices come from
  • Trucker cap blank: $13.50 for 1 piece, from Jiffy (single price; bulk is lower), checked October 4, 2026.
  • Polyester embroidery thread cone: $9.99 for 5,029 m, from AllStitch, checked October 4, 2026.
  • Cap tearaway backing roll: $62.69 for 5,400 in, from AllStitch, checked October 4, 2026.
  • Prewound bobbin: $26.43 for 144 pieces, from AllStitch, checked October 4, 2026.
  • Embroidery needle: $19.50 for 100 pieces, from AllStitch, checked October 4, 2026.

Prices change and shipping is extra. They are here to make the example real, not as a quote. Put your own prices in the calculator.

Step by step

  1. List what goes into one batch. Write down every material, with the amount you use for one batch of 24 hats, and the packaging for each hat.
  2. Price each material from the pack you bought. Divide the pack price by the pack size, then multiply by the amount you used. Change units first so grams go with grams. In the example the materials and packaging come to $328.32.
  3. Add your time. Count every minute: making, cleaning up, packing. 2 h at $20.00 an hour is $40.00.
  4. Add time on the embroidery machine. Machines cost money to buy, run and repair. 6 h at $30.00 an hour is $180.00.
  5. Divide by the hats you made. $548.32 / 24 = $22.85 per hat. Use what you really got, not what the recipe promised.
  6. Set the price from the margin you want. Price = cost / (1 - margin). At a 50% margin: $22.85 / 0.50 = $45.69.

Check the wholesale price

Shops that buy wholesale usually pay about half of the shop price. Half of $45.69 is $22.85. That still covers the $22.85 cost, with $0.00 left per hat.

What embroidery shops often leave out

  • Machine minutes. Stitch count and color changes decide how long the machine runs. Charge for every minute.
  • Digitizing. Turning a logo into a stitch file takes time once per design. Charge for it on new logos.
  • Spoiled blanks. A slipped hoop ruins a hat. Order a few spares on big jobs.
  • Hooping and trimming. Your minutes on every piece add up across an order.

Try it with your own numbers

The embroidery cost calculator starts with this example. Change the prices and amounts to yours and you have your cost and price in a minute. Save it as a recipe in Stockria and the cost stays right when a supplier changes a price.

Frequently asked questions

How much should I charge for an embroidered hat?

Add the blank, thread, backing, machine minutes and your minutes for one hat. That is your cost. Divide by 1 minus your margin. A hat that costs $20 sells at $40 for a 50% margin.

Should I charge by stitch count?

Stitch count is a good guide to machine time, but price from your full cost: the blank, your time and the machine minutes the stitches take.

How does order size change the price per hat?

Setup and digitizing are paid once, so they shrink per hat as the order grows. Bulk blanks are often cheaper too.

How to Price An Embroidered Hat: Formula and Example | Stockria