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Embroidery cost calculator

See what one hat really costs, materials, packaging and your time included, and what to charge. It starts with a real example: embroidered trucker cap. Change it to yours. No signup.

Updated . Example prices checked on supplier sites the same month.

Materials for one batch

How much goes into the whole batch, and what you paid for the pack it came from.

$1.91
In batch
Pack price
Pack size
$1.67
In batch
Pack price
Pack size
$0.55
In batch
Pack price
Pack size
$0.20
In batch
Pack price
Pack size
Packaging and parts per hat
$13.50
Per hat
Pack price
Pack size
Batch
min
/hr
min
/hr
%

The share of the price you keep as profit. 50% means the price is twice your cost.

Example prices, October 2026. Change them to yours.

Cost per hat$22.85Price $45.69 at 50%

Cost per hat

$22.85

Sell at $45.69 for a 50% margin, a profit of $22.85 per hat.

Materials per batch$4.32
Packaging per batch$324.00
Labour per batch$40.00
Machine time per batch$180.00
Cost per batch$548.32
Suggested price per hat$45.69

Keep this recipe. Stockria saves it with your materials, so the cost updates when a price changes and each batch you make takes stock off the shelf.

Want us to set it up for you?

The example, line by line

Small embroidery shops often run orders of 12 to 48 pieces. This example stitches a 3 color, 8,000 stitch logo on 24 trucker caps, about 15 minutes each on a single head machine. Here is the batch the calculator starts with, worked out the same way. It makes 24 hats at $22.85 each.

Cost of Embroidered trucker cap, 24 hats
MaterialUsedCost
Polyester embroidery thread cone$9.99 for 5,029 m960 m$1.91
Cap tearaway backing roll$62.69 for 5,400 in144 in$1.67
Prewound bobbin$26.43 for 144 pieces3$0.55
Embroidery needle$19.50 for 100 pieces1$0.20
Trucker cap blank$13.50 for 1 piece24$324.00
Labour: 2 h at $20.00/hr$40.00
Time on the embroidery machine: 6 h at $30.00/hr$180.00
Total for 24 hats$548.32
Cost per hat$22.85
Where the example prices come from
  • Trucker cap blank: $13.50 for 1 piece, from Jiffy (single price; bulk is lower), checked October 4, 2026.
  • Polyester embroidery thread cone: $9.99 for 5,029 m, from AllStitch, checked October 4, 2026.
  • Cap tearaway backing roll: $62.69 for 5,400 in, from AllStitch, checked October 4, 2026.
  • Prewound bobbin: $26.43 for 144 pieces, from AllStitch, checked October 4, 2026.
  • Embroidery needle: $19.50 for 100 pieces, from AllStitch, checked October 4, 2026.

Prices change and shipping is extra. They are here to make the example real, not as a quote. Put your own prices in the calculator.

How this is calculated

  • Cost of each material = pack price / pack size x amount used, after the units are changed to match.
  • Cost per batch = all materials + packaging for every hat + your time + time on the embroidery machine. In the example: $548.32.
  • Cost per hat = cost per batch / hats made. $548.32 / 24 = $22.85.
  • Price = cost per hat / (1 - margin). At 50%: $45.69.

Want the reasoning behind each step, with tips for embroidery shops? Read how to price an embroidered hat.

Frequently asked questions

How much does it cost to make an embroidered hat?

In the example on this page (embroidered trucker cap, 24 hats per batch, prices from October 2026), one hat costs $22.85. That counts every material, packaging and 2 h of labour at $20.00 an hour, plus 6 h on the embroidery machine. Your cost depends on your prices and your batch size, so put in your own numbers.

What should I charge for an embroidered hat?

Divide your cost per hat by 1 minus the margin you want. With a cost of $22.85 and a 50% margin, the price is $22.85 / 0.50 = $45.69. If you also sell wholesale, check that half of that price still covers your cost.

Where do the example prices come from?

From supplier product pages checked in October 2026: Jiffy (single price; bulk is lower), AllStitch. Shipping is not included. The prices make the example real; they are not a quote, so change them to what you paid.

Can I save this embroidery recipe?

Yes. Click "Save this as a recipe in Stockria". A free account opens with your materials and this hat as a product made from them, costed the same way as here. When a material price changes, the cost per hat changes with it.

Does this calculator change units for me?

Yes. Enter the amount you use and the pack you buy in any unit of the same kind: grams with kilos, ounces or pounds; millilitres with litres or fluid ounces; millimetres with metres, inches or feet. The calculator converts before it does the maths.

Embroidery Cost Calculator: Cost Per Hat | Stockria